D24T.com  

Go Back   D24T.com > Technical Discussion Area > Performance and aftermarket

 
 
Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #1  
Old 01-25-2011, 03:37 PM
casioqv casioqv is offline
Senior Member
 
Join Date: Apr 2010
Location: California
Posts: 153
Default Boost controller on stock turbo

Has anyone here had luck using a mechanical ball and spring type boost controller with the stock turbo long-term?

Tom Bryant pointed out that the wastegate actuator on these turbos is unique in that it's mounted directly to the exhaust housing and uses a constant stream of flowing boost (through 2 ports with a restricted exit orifice) to cool the diaphragm and keep it from burning up. Since these ball and spring controllers provide no air to the wastegate actuator until peak boost is reached, under partial boost conditions the wastegate would operate uncooled and experience a potentially shortened lifespan.

I have a G-valve type controller like this one:


I am considering adding a small adjustable screw valve, to allow an adjustable orifice "bypass flow" for cooling the wastegate without opening it. I would just set the G-valve to a specific opening pressure (say 15psi) and then slowly adjust the bypass valve closed until it's as open as possible while still allowing the boost set-point to be reached.

Bypass valve example:


Any comments/suggestions? I want to stick with the stock turbo because I'm not hoping to get super aggressive with performance modifications. I'm only hoping to add about 20 reliable horsepower, so I don't need to downshift as often climbing grades.
__________________
'84 760 D24T/M46
'86 Isuzu Trooper Turbo Diesel
'01 VW Golf TDI
Reply With Quote
 

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -8. The time now is 05:47 PM.


Powered by vBulletin® Version 3.8.10
Copyright ©2000 - 2024, vBulletin Solutions, Inc.