Good eye on catching the idler not sitting square, that is important.
The idler needs to be seated into its recess by tapping it in with a mallet. Pulling it in with only the bolt is not enough to get it all the way in, and can lead to it going in crooked as well. I have experienced this too.
Have you tried seating it that way?
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86 745 D24T/ZF 345k lifted 2.5"
83 764 D24T/M46 155k
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